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Loyalty card production

”A Pharmacy Club Card co-branded or completely bespoke – it’s your choice

We provide clients with the best of both worlds – the choice of using our cost effective industry leading Pharmacy Club Card brand, or a fully personalised option.

”Our manufacturing facilities are one of the leaders – 50 million cards made each year

We continue to invest heavily in new card based technology ensuring that we can offer the most up-to-date and efficient service for our customers. If you need a complete card solution, we also offer a number of core support services including:

  • Design and Campaign Consultancy
  • Match and Mailing
  • Card Personalisation
  • Embossing
  • Thermal Printing
  • Magnetic Stripe Encoding
  • Automatic Card mailing
  • Document Management
  • Packaging and Fulfillment
  • Stationery Printing
  • Stock Management Chip Encoding

We work extensively with both customers and suppliers to develop new technologies and materials to ensure that environmental issues are given the utmost priority. This commitment has led to the recent launch of one of Europe’s first plastic loyalty card schemes manufactured with both green materials and manufacturing processes.

Personalising and encoding cards at speeds of up to 30,000 cards per hour

Following a major period of investment in this area over the past two years, our card manufacturing premises are custom built and are equipped with the very latest in card personalisation technology. This includes Atlantic Zeiser DOD UV inkjet systems with personalisation in both black and white ink – the very first installation for white Drop-on-Demand (DoD) inkjet technology in Europe.

Card embossing with encoding is fulfilled by industry standard Datacard systems which provide bank quality card personalisation in both OCR B and simplex characters.

Unlimited font styles including special fonts supplied by customers

Flat thermal card personalisation is supported by a bank of NBS S18 Imagemasters in addition to high-speed thermal printing and encoding.

Mifare chip encoding modules are run in-line with thermal card printers, providing a dedicated and secure infrastructure from which to issue contactless smart cards.

We offer a comprehensive match and mailing service for your card scheme, with Kirk Rudy match-mounting lines in changeable configurations (including in-line plough folding). Both Lake Image and Kirk Rudy camera matching systems are used, ensuring 100 per cent accuracy – giving you the assurance you need. Automatic insertion into either DL or C5 envelope completes the personalisation cycle with additional inserts where required.

Affordable mailing options – leave all the hard work to us!”

Our expert design team and studio covers all your artwork requirements, from original artwork creation using a client brief to accepting press-ready files or dealing directly with your appointed agency. Our highly experienced dedicated artwork team is permanently on hand to provide expert advice for even the most complicated of jobs.

We use the latest equipment and operating systems

All artwork is proofed prior to print production, giving peace of mind that the end product will meet expectations. We offer our clients a choice of proofs – pdf document for speed; a calibrated pre-press wet proof; a plastic wet proof or a fully finished card. Our waterless card production process allows finer detail to be reproduced compared to standard litho. This is due to much reduced dot gain in the printing technology.

We provide reliability, accuracy and presentation quality“

We offer an unrivalled match mounting service, inserting into liveried envelopes and mailing completed packs to your customers directly. Our dedicated and permanent production teams and quality control departments have the experience to deliver results and complete peace of mind.

Fully customisable configurations offer our clients a huge range
of options for their finished product“

  • We use both Lake Image and Kirk Rudy camera matching systems
  • High quality lasering of card carriers
  • We use the latest Oce print systems
  • Camera checking systems with the very best readability, aiding continuous production.
  • Automatic insertion into either DL or C5 envelope completes the personalisation cycle with additional inserts where required.
  • All our systems are supported by in-line verification to allow for continuous production and also offer offline verification for batch QC checking.
  • PCS provides you with access to a comprehensive range of postal options – including distribution cost saving Royal Mail, downstream access and international mail options.

You can leave all the hard work to us

We care for the environment and have a
responsible environmental policy

Our Card manufacturing team continues to look at new greener card materials and responsible business practices which help to protect our environment, reduce our carbon footprint and mutually benefit our customers. We are actively encouraging our customers to ‘buy bio’ as part of their environmental policy and to meet consumer demands for more eco friendly products.

We use both biodegradable materials and waterless print processes“

The bioPVC material is designed to decompose in less than three years, a considerable improvement on the conventional 300-1000 year cycle for PVC. Our waterless print process significantly reduces emissions or harmful compounds released into the atmosphere. It is considered by the industry as market-leading in efficiency, waste management and quality.

Our manufacturing teams have invested over £2 million in developing more sustainable print services in the last two years and are committed to converting 50% of our business to bio within five years.

Although there are a number of biodegradable cards available, none combine the bio materials and responsible processes which we use in our manufacturing. The cards perform equally to conventional cards but have been certified fully biodegradable and achieved ISO14001 and ISO9001 accreditation.

Switch to us for a loyalty scheme which competes with chains

Switching to us is easy – why compromise when you can have it all

  • Do you have a loyalty scheme?
  • Is it a just a stamp card?
  • Can you reward customers for spending in your store?
  • Can you reward customers for joining your prescription services?
  • Can you send ultra-targeted offers to your customers based on their individual and collective shopping habits?
  • Are you losing out on maximising your potential customer reach and the overall level of service?
  • Are you paying too much for your current system and not getting return on investment?

We love to help. Contact us now and see how we can offer you more. We can transfer your current content and graphics and offer you much more – guaranteed!

Book a meeting with us